Semiconductor Industry: The Ultimate Expression of Precision & ESD Protection
(Tailored for semiconductor manufacturing, packaging, testing, and automation equipment suppliers.)
Manufacturing Challenges & Material Pain Points
In semiconductor manufacturing, minute electrostatic discharges (ESD) can instantly destroy sensitive IC components, while aggressive chemical cleaning and high-temperature testing accelerate the degradation of inferior materials. We deliver targeted material solutions for various process nodes:
Core Application Scenarios
- Front-End Lithography & Wet Etching (Wet Bench):
- Applications: Acid/alkali cleaning tanks, wafer fluoropolymer carriers, transport rails.
- Requirements: Ultimate resistance to strong acids/alkalis (HF / H2SO4), high-temperature tolerance, and ultra-low extractables.
- Back-End Packaging & Testing (Testing & Packaging):
- Applications: IC test fixtures, IC trays, test sockets, and vacuum nozzles for automated robotic arms.
- Requirements: Precise static dissipation capabilities (surface resistivity of 10^6 ~ 10^9 or 10^5 ~ 10^8 ohm), high rigidity, and excellent dimensional stability during machining.
| Material Type | Common Representative Grades | Core Properties | Main Application Fields |
| ESD POM (防靜電聚甲醛) | • Semitron® ESd 225 • SUSTARIN C ESD 60/90 | 尺寸穩定性極佳、耐磨耗、高機械強度、表面電阻表現穩定 | 自動化傳送軌道、IC 托盤、常溫檢測治具 |
| ESD Nylon (防靜電尼龍) | • MC501CD R6 / R2 • MC500AS (無碳白色) | 機械加工性優異、高剛性;無碳粉添加型號絕不掉屑/污染環境 | 半導體封測治具、無塵室自動化機械零件 |
| ESD PEEK (防靜電聚醚醚酮) | • Semitron® ESd 480 • TECAPEEK ELS • ESD-WD0608-Ultra | 超高耐溫(可達 250°C 以上)、極佳耐化學腐蝕性、極低出氣率(Outgassing)、低吸水率 | 晶圓承載器(Wafer Carrier)、高溫 IC 測試插座、製藥充填組件 |
| ESD PEI (防靜電聚醚醯亞胺) | • Semitron® ESd 420 • SUSTAPEI ESD • ESD-WD0608 | 高剛性、高介電強度、優異耐高溫性與精密尺寸穩定度 | 高頻 IC 測試治具、電子設備高溫結構件 |
| ESD PTFE / PVDF (防靜電氟碳樹脂) | • Semitron® ESd 500HR • Polystone® PVDF EL | 頂級抗酸鹼耐腐蝕性、高純淨度、低摩擦係數 | 半導體濕製程清洗槽、化學品與製藥輸送管道 |
| 純 PI(棒/板材) (未填充聚醯胺-醯亞胺) | • Vespel® SP-1 • WD-P00G | 極高溫下具備優異絕緣性、絕熱(隔熱)性與高機械穩定性 | 絕緣墊片、絕緣套筒、高溫隔熱支撐件、測試座絕緣零件 |
| PI + 15% 石墨 (石墨填充聚醯胺-醯亞胺) | • Vespel® SP-21 • WD-P15G | 低摩擦係數、耐磨耗、具備自潤滑性與滑動承載能力 | 軸套、滑動軸承、止推墊片、高溫耐磨導向塊 |
| PI + 30% 玻纖 (玻纖強化聚醯胺-醯亞胺) | • TECASINT® 5051 • WD5051PI30G | 極高剛性、電氣絕緣性、超低熱膨脹率(低變形)與優異尺寸穩定性 | IC 測試座本體(Socket Body)、接觸針支撐板、精密定位板、高溫絕緣支撐件 |

